Horus Innovation Lab

Horus Innovation Lab

The Horus Innovation Lab is the core of our research, development, and testing ecosystem—where cutting-edge ideas evolve into certified, mission-ready solutions. Equipped with advanced tools and a multidisciplinary team, the lab brings together capabilities in high-precision 3D printing, custom hardware design, and advanced electronic system development. Whether prototyping next-generation flight gear or refining sensor-integrated components, every product undergoes a structured process of functional testing, stress evaluation, and iterative improvement. Our facility is also built to support regulatory and military-grade certification workflows, ensuring each innovation meets the highest standards of safety, durability, and performance. From concept to final approval, the Horus Innovation Lab drives speed, accuracy, and reliability in every stage of development.

Impact testing for Flight Helmet
Reasearch and development for horus visor
stress test for flight helmet
Impact testing for Flight Helmet
stress test for flight helmet

International Standard

Horus and CFHELMETS LLC enforce a stringent quality management system, recognized by international certification bodies. Our test and evaluation facilities are the crucible where noise reduction, impact and ballistic protection, and environmental resistance converge. Every product undergoes meticulous scrutiny, ensuring it not only meets but exceeds the highest standards. At Horus, our commitment to value, quality, and innovation ensures that each helmet is not just a product but a testament to our relentless pursuit of excellence. Elevate your experience with Horus – where performance, protection, and innovation unite to redefine the standards of quality in the aerospace industry.

ISO Cert

Engineering Capabilities

HardwareEngineeringDesign

CFHELMETS combines advanced materials with precision engineering to deliver durable, lightweight helmets optimized for safety and comfort. Designed with ergonomic features, efficient ventilation, and modular compatibility, they integrate seamlessly with modern avionics and communication systems, making them essential for high-performance missions.

3DPrinting

3D printing isn’t just a tool—it’s our competitive edge. By producing everything in-house, we eliminate delays, external dependencies, and compromises. This means faster innovation, total design freedom, and absolute precision in every component we create. Our advanced 3D printing technology allows us to push the boundaries of helmet engineering, ensuring unmatched strength, lightweight performance, and next-level customization. When it comes to quality and innovation, we don’t wait—we create.

ElectronicDevelopment

CFHELMETS showcase advanced engineering capabilities, evolving from simple analogcommunication to sophisticated integrated systems. Modern designs feature Augmented Reality (AR), real-time data processing, precision targeting, and environmental sensors. These systems enhance situational awareness, pilot safety, and mission efficiency.

Future engineering focuses on AI-driven threat detection, biometric monitoring, and adaptive display technologies, pushing the boundaries of aviation helmet technology.

PRODUCTDEVELOPMENT

Product evolution isn’t just about change—it’s about innovation with purpose. The transition from our original flight helmet bag to the advanced XB-1 Flight Helmet Bag reflects a commitment to durability, functionality, and user-driven design. The XB-1 isn’t just a bag; it’s a fortress for your gear, featuring heavy-duty waterproof Cordura fabric, waterproof zippers with reflectorized details, and extreme durability. Custom-made features, a USB charging port for on-the-go convenience, and customizable embroidery options ensure it meets the highest standards. By keeping product development in-house, every detail is refined for unmatched quality and performance. When we create, we elevate.

PeerlessQuality,CraftedToPerfection

Whether it’s our cutting-edge helmet systems, respiratory protection, optics, or communication headsets, Horus exemplifies an unwavering dedication to peerless quality. We adopt an all-in approach to product design, engineering, and customer solutions. Our collaborative design and engineering teams work in tandem with end users, transforming challenges into innovative solutions.

Engineered&TestedForUnrivalledPerformance

At Horus, we redefine excellence through our commitment to open architecture, ensuring that our helmet systems seamlessly integrate with components from CFHELMETS LLC and other third-party collaborators. This approach empowers end users with unparalleled freedom for customization, allowing them to focus on the mission at hand, not equipment setup.

Peerless Quality, Crafted To Perfection
Whether it’s our cutting-edge helmet systems, respiratory protection, optics, or communication headsets, Horus exemplifies an unwavering dedication to peerless quality. We adopt an all-in approach to product design, engineering, and customer solutions. Our collaborative design and engineering teams work in tandem with end users, transforming challenges into innovative solutions.
Engineered & Tested For Unrivalled Performance
At Horus, we redefine excellence through our commitment to open architecture, ensuring that our helmet systems seamlessly integrate with components from CFHELMETS LLC and other third-party collaborators. This approach empowers end users with unparalleled freedom for customization, allowing them to focus on the mission at hand, not equipment setup.
Horus-Oxygen-Mask-Left-Side-View-Front-View
Contact Us

Needanaddedfeature?WeGotYou!

“We rise by lifting others” is what we believe in, that’s our promise. All the inquiries are taken care of with high priority. You will hear back from us within 8 hours of receiving your mail.

Have Questions?

Send us an email!

Pilot with Horus Helmet Configuration
Pilot with Horus Helmet Gray
Pilot with Horus Helmet on a Rotary Plane
Pilot with Horus Helmet Configuration
Pilot with Horus Helmet Gray
Pilot with Horus Helmet on a Rotary Plane
Horus Flight Helmet Actual Photo
Horus Flight Helmet Actual Photo 2
Horus Flight Helmet Actual Photo 3
Horus Flight Helmet Actual Photo 4
Horus Flight Helmet Actual Photo 5
Horus Flight Helmet Actual Photo
Horus Flight Helmet Actual Photo 2
Horus Flight Helmet Actual Photo 3
Horus Flight Helmet Actual Photo 4
Horus Flight Helmet Actual Photo 5

FollowUsOn

@HorusHelmets
k
Followers
flying the mighty Corsair over #germany countryside
aerogallo & fabio_consoli ready for Air display on the Beautiful Caproni CA-3 Bomber
Catham-Kent's finest music instruments #p51 and #spitfire Taxing out and back into the hot ramp at CYXU for their flypasts at Airshow London 2024
From #Dubai to the world @husamgamal71 coloring the UAE sky with his beautiful #extra300Flight helmet by @horus_flight_helmet_systemPhoto by @husamgamal71 & @xdubai#flighthelmet #helmets #flightequipment #aviatio
flying the mighty Corsair over #germany countryside
aerogallo & fabio_consoli ready for Air display on the Beautiful Caproni CA-3 Bomber
Catham-Kent's finest music instruments #p51 and #spitfire Taxing out and back into the hot ramp at CYXU for their flypasts at Airshow London 2024
From #Dubai to the world @husamgamal71 coloring the UAE sky with his beautiful #extra300Flight helmet by @horus_flight_helmet_systemPhoto by @husamgamal71 & @xdubai#flighthelmet #helmets #flightequipment #aviatio

Your Shopping cart

Close

We use cookies to improve your experience. By continuing, you agree to our Privacy Policy